Feed extruder production line is a feed pellet production line. It mainly processes crushed grains, straw, husk, and fish meal, meat meal, a bone meal into feed pellets to feed aquatic animals and pets. The whole fish feed pellet production line includes two types, dry process, and wet process. Both lines output feed pellets with high automation. According to different raw materials and capacity demands, we provide different models of machines for customers’ choice.
The whole fish feed production line widely applies to the aquaculture industry and pet food processing industry, this is fully in line with the modernization of the agricultural machinery production line. In recent years, this production line has been favored by the majority of consumers from America, Nigeria, Ghana, Tanzania, Pakistan, Colombia, etc.
Table of Contents
Dry process feed extruder production line
Raw material crusher→ mixer→ screw conveyor→ extruder→ pneumatic conveyor→ dryer→ bucket conveyor→ counter flow cooler→ roller sprayer→ bucket conveyor→ finished product bin→ packing machine
The crusher machine crushes the raw material, hammer mill machine is always a good choice. The screw conveyor transferred the crushed material into the mixer, after equably blending, the material goes into the extruder. Extruder squeezes and outputs pellets into the pneumatic conveyor, and then the pellets are transferred to the dryer.
The mesh belt dryer dries pellets layer by layer, then goes out into the counterflow cooler. The pellets come from the cooler, then go into the spraying machine and it sprays pellets evenly. Some grease will increase the palatability and allure of pellets. Bucket conveyor will send the pellets to finished product bin, to some consumers, the production line is completely finished now. But customers can also choose to add one packing machine to package those pellets into bags, which can be sold easily.
Wet process feed extruder production line
Raw material crusher→ mixer→ screw conveyor→ conditioning apparatus→ boiler→ extruder→ pneumatic conveyor→ dryer→ bucket conveyor→ counter flow cooler→ roller sprayer→ bucket conveyor→ finished product bin→ packing machine
The raw material after crushing by the crusher, then being transferred by screw conveyor into the mixer. After equably stirring and mixing, the material goes into the conditioning apparatus. The conditioning apparatus connects to the boiler, which turns material into steam, and then the conveyor transfers material into the extruder. This step is the main point that’s different from the dry process production line.
Extruder outputs pellets into the pneumatic conveyor, and then the pellets go to the dryer. Mesh belt dryer dries pellets, then pellets go out into counter flow cooler. After cooling, the pellets go into the roller sprayer and get grease sprayed evenly. The bucket conveyor will send the pellets to the finished product bin, finally the packing machine packages pellets into bags.
Difference between dry and wet process feed extruder production line
The dry process is to crush the raw material and mix it well, then expand it into pellets directly.
The wet process needs the steam boiler, and the extruder also needs to equip with a conditioning apparatus, which connects with the boiler through the pipe. After crushing and mixing, the advanced conditioning apparatus and steam can fully pre-mature the pellets, and then the extruder can squeeze the material into pellets.
Compared to the same power of two types, the wet process machine output is higher, the material will be slightly delicate. However, the wet process needs a steam boiler, and the production process is relatively intricate.
Main machines introduction
The crusher part of the feed pellet production line mainly consists of two machines, the crushing machine, and the cyclone. We provide a hammer mill machine like a crusher, which uses hammers and sieves to output fine powder of raw material. Cyclone collects the dust, and reduces the internal pressure of the crusher, then increases the capacity.
|With cyclone or not||No||Yes||Yes|
|Power||2.2kw electric motor||3kw electric motor170F gasoline engine6HP diesel engine||11kw electric motor15HP diesel engine|
|Qty of hammer||16 pcs||18 pcs||24pcs|
According to the formula and ingredient standards, the required raw materials are accurately weighed. Then the mixer processes weighed raw materials into semi-finished products with the mixing uniformity up to the technical requirements.
|Discharging way||Cylinder open form|
|Material||Parts in contact with materials are made of stainless steel, the rest parts are carbon steel.|
The conveyor includes a screw conveyor, pneumatic conveyor, and bucket conveyor. The conveyor is an important machine to improve the automation of the production line.
|Real consumption power||0.75KW|
It’s the main machine of the whole production line. It decides the capacity of the line and varies of models mainly distinguished by output. The shape and figure are adjustable by changing the molds of the extruder.
|Model||Capacity(t/H)||Main Engine Power(kw)||Feeding Power (kw)||Screw Diameter (mm)||Cutting Power (kw)|
|DGP40||0.04-0.05||5.5-7.5kw12HP diesel engine||0.4||40||0.4|
The fish feed production line adopts a mesh belt dryer machine. It dries pellet layer by layer evenly, can remove the moisture content of feed pellets. The dryer can increase the storage time of pellets. Besides, the conveyor transfers the pellet into the dryer automatically, which saves a lot of human labor.
It is the most advanced cooling technology of pellet feed in the world, mainly for the cooling of high-temperature feed pellets after pelletization. The feed pellets through the cooler are not easy to deteriorate and can be preserved for a long time. It’s a necessary machine among the product line.
|Quantity of fan||4pcs|
|Power of fan||0.15kg/pcs|
oil spraying machine
You can spray grease onto the pellets. The pellets increase the palatability and attraction, which makes the feed pellet much easier for animals to eat.
|Main machine power||0.75kw|
|Oil pump power||0.37kw|
Varies models are mainly distinguished by the weight per bag. We provide many choices for customers who want to sell the pellets directly after production.
|Back Seal||3 Side Seal||4 Side Seal|
|Packing Speed||32-72 bags/min|
|20-80 bag/min||24-60 bags/min|
|Power||1.8 KW||1.8 KW||2.2KW|
|Weight||250 KG||250 KG||280KG|
Crusher→ mixer→ screw conveyor→ extruder→ pneumatic conveyor→ dryer→ bucket conveyor→ counter flow cooler→ roller sprayer→ bucket conveyor→ finished product bin→ packing machine.
The machine, extruder, decides the capacity of the whole line. So you can check which model of the extruder is most suitable for you.
Of course, you can choose the machine you need, the machines that concluded in the technological process are for your reference.
Please check this website, there are very detailed articles which introduce each machine on other pages.
Yes of course. You can change the shape of the pellet by changing the molds of the extruder, also, we accept customization.
It depends on what do you need exactly. And our sales clerk will help you design the layout according to your plant area, your needed machine, and your budget.